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The Peak Performance class. Speedmaster XL 75.

[vc_row][vc_column][vc_column_text]Technological advantage.

Our Speedmaster XL 75 is the result of development geared entirely towards our customers’ needs. This future oriented press in 50 × 70 format delivers top efficiency, maximum productivity, and total ease of operation – for the greatest possible success without any compromises.

The Speedmaster XL 75 offers you extensive configuration options for the most demanding requirements in commercial, label, and packaging printing. The result is a customized press, designed for your success in the market.
Get the jump on industrial printing production of tomorrow with Push to Stop: for the first time in the history of offset printing, you can now change jobs fully automated – from the last to the first good sheet, right up until production starts. The patented process- and job-oriented assistance system Intellistart 2 will revolutionize how you change jobs, with efficient job preparation and automatic generation of time-optimized job change programs.

The Speedmaster XL 75 has the highest level of automation in its class, making it extremely user-friendly and economical.
Top quality with maximum availability – you can rely on that. The solid press concept and innovative technology of the Speedmaster XL 75 combined with our comprehensive, around-the-clock service will give you a strong technological advantage.[/vc_column_text][vc_gallery interval=”3″ images=”5510,5511,5512,5513″ img_size=”full” onclick=””][/vc_column][/vc_row][vc_row][vc_column][vc_tta_accordion style=”modern” shape=”square” color=”white” c_icon=”chevron” active_section=”1″][vc_tta_section title=”Prinect Press Center XL 2 ” tab_id=”1527586539911-13e40d02-0ece”][vc_column_text]Ease of operation paired with intelligent automation, unique assistance systems, and excellent data management create the perfect conditions for sustainable efficient production[/vc_column_text][/vc_tta_section][vc_tta_section title=”1. Feeder” tab_id=”1527586539980-2a0f366b-0b60″][vc_column_text]Shortest makeready times

  • Preset functionality for fully automatic configuration of all relevant settings of the Preset Plus feeder via the order data
  • Automatic, profile-controlled air presettings for format and printing substrate thickness

Highest productivity

  • High-performance suction head enables reliable sheet separation, even at the highest speeds
  • Automatic pile lifting control system with front and rear edge sensors for optimum pile positioning
  • Fully automatic, substrate-dependent speed compensation of all essential blower and suction air settings on the basis of characteristic profiles stored as factory settings
  • Suction tape with preset, independently adjustable air chambers for gentle and reliable sheet transport
  • Automatic sheet arrival control for uninterrupted production
  • 30% sheet slowdown and Venturi technology at the front lays for optimum sheet alignment, even with difficult substrates
  • Self-cleaning, pneumatic and presettable pull lay ensures precise sheet alignment
  • Multi-stage sheet monitoring system comprising package control as well as ultrasonic and pull lay double sheet control
  • Non-stop system permits pallet changes without any interruptions, and therefore continuous production
  • StaticStar antistatic technology minimizes the electrostatic charge of the sheets and optimizes the sheet travel for maximum production speeds

Maximum user-friendliness

  • Control panel with touchscreen for central, intuitive operation of all relevant feeder and press functions
  • Convenient remote adjustment of the front lays by +/- 1.0 mm from the control station

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  • The FoilStar system offers inline finishing with cold foil application using two offset units. Further information can be found here.

[/vc_column_text][/vc_tta_section][vc_tta_section title=”3. Sheet travel” tab_id=”1527586780730-bbf98089-9c1e”][vc_column_text]Shortest makeready times

  • Fully automatic preset air settings for all relevant sheet guidance elements
  • Contact-free transfer cylinders for less cleaning and maintenance

Highest productivity

  • AirTransfer System ensures contact-free and speed-compensated sheet guidance
  • Venturi nozzle technology enables outstanding substrate flexibility and maximum production speeds
  • Double-diameter impression cylinders and transfer system enables gentle sheet travel both with lightweight paper and rigid cardboard with a thickness of up to 0.8 mm (optionally up to 1 mm)
  • Sensor-based sheet monitoring with automatic interruption of printing for reliable production
  • Performance package for straight presses comprising:
    • Max. printing speed of 18,000 sheets per hour for maximum productivity
    • PowderStar AP 500: High-performance powder spray device for reliable production at maximum speeds with minimal use of powder
    • Dynamic sheet brakes ensure outstanding pile formation even at the highest speeds.
    • StaticStar Advanced antistatic device for processing electrostatically charged substrates

Maximum user-friendliness

  • Central control of all key press functions via Prinect Press Center XL 2
  • Convenient operation from the machine control station

[/vc_column_text][/vc_tta_section][vc_tta_section title=”4. Perfecting device” tab_id=”1527586824735-636e9101-7cba”][vc_column_text]Shortest makeready times

  • Fully automatic switchover of the triple-drum perfecting system enables flexible production both in straight printing and perfecting mode
  • Fully automatic preset air settings for sheet guidance in the perfecting system enable markless transfer of sheets printed on both sides

Highest productivity

  • Reversing drum with a unique pincer gripper system turns the sheet in a gripper closure and ensures first-class registration
  • Variable AirTransfer system ensures perfect sheet travel, even in straight printing and perfecting modes
  • Sheet guide plates with innovative AirJet technology ensure contact-free sheet transport after the perfecting device
  • Stream travel control, pile height sensor, and dynamic sheet spacing control in perfecting mode enable reliable production even at the highest printing speeds

Maximum user-friendliness

  • All settings are made centrally via the control station on the Prinect Press Center XL 2
  • TransferJacket Blue, the replaceable jacket for all transfer cylinders downstream of the perfecting device, has a special surface seal and ensures markless sheet travel and much less cleaning
  • PerfectJacket and PerfectJacket Blue, the replaceable impression cylinder jackets for all impression cylinders downstream of the perfecting device, enable outstanding print quality in straight printing and perfecting mode and minimal cleaning

[/vc_column_text][/vc_tta_section][vc_tta_section title=”5. Inking unit and dampening system” tab_id=”1527586876802-fc7487ac-ada0″][vc_column_text]Shortest makeready times

  • Totally maintenance-free ink fountain, fully foil-lined, for quick and easy ink changes
  • Color Fast Solution software application automatically ensures fast inking-up with minimal waste and a stable ink-water balance
  • Remote-controlled short inking unit connection from the control station to prevent emulsification
  • Prinect Inpress Control 2 measures and controls color inline (spectrophotometrically) and registers during setup and production
  • Program-controlled preinking and ink vibrator throw-off for fastest job changes, especially with different color assignments
  • Color Assistant Pro:
    • Automatic compensation of the ink fountain liner condition
    • Automatic adaptation of the characteristic profiles for maximum ink metering precision
    • Individual optimization of the ink presettings for different papers, inks, and printing conditions

Highest productivity

  • The inking unit offers responsiveness and color stability, and ensures outstanding production stability at any speed
  • Speed-sensitive compensation of the ink and dampening solution quantity via characteristic profiles
  • Reactive short-path inking function enables fast inking with minimal ink consumption
  • Digitally controlled ink zone motors support precise ink supply and fast ink control response
  • Speed-compensated Alcolor dampening system ensures a stable ink-water balance; the Vario function avoids hickeys during the production run
  • Dampening distributor with a matt finish beneath the dampening form roller and additional distribution by means of the intermediate roller ensure a homogeneous dampening film
  • Inking unit temperature control for fountain roller and ink distributor for improved metering of the ink, higher maximum ink film thicknesses, and constant inking over the entire production run

Maximum user-friendliness

  • Roller Check Assistant for quick and easy checking and adjustment of the inking rollers
  • Fully automatic InkStar/InkStar Direct ink dosing system, integrated in the control station via CAN connection
  • Wear and calibration-free ink zones and adjustment-free ink transfer rollers reduce maintenance and increase ease of operation

[/vc_column_text][/vc_tta_section][vc_tta_section title=”6. Printing unit” tab_id=”1527586916792-44f70dd1-bc10″][vc_column_text]Shortest makeready times

  • Automatic, programmed-controlled washup devices for the inking unit and blanket and impression cylinders with custom washup programs permit fast and outstanding washup results
  • AutoPlate ensures precise and fast plate changes without the need for tools
  • AutoPlate Pro permits fully automatic, staggered plate changes with comprehensive sensor-based process monitoring
  • The fully automatic AutoPlate XL plate changing system reduces changeover times to a minimum by means of simultaneous processes
  • Presettable and remote-adjustable printing pressure adjustment automatically positions the rubber blanket cylinder optimally relative to the impression cylinder

Highest productivity

  • Double-diameter impression cylinders permit gentle sheet transport both with lightweight materials and rigid cardboard
  • Extremely quiet at printing speeds of up to 18,000 sheets an hour thanks to the sturdy, high-precision design
  • Plate, blanket and impression cylinders with a refined cylinder surface are resistant to wear and corrosion and easy to clean

Maximum user-friendliness

  • Easy access and ergonomic operation due to convenient distance between the printing units
  • Prinect Press Center XL 2 offers convenient remote adjustment of circumferential, lateral, and diagonal registers
  • Easy and ergonomic installation and removal of the blanket and impression cylinder washup device as well as fast replacement of the washup cloth

[/vc_column_text][/vc_tta_section][vc_tta_section title=”7. Coating unit” tab_id=”1527586973304-83cf339b-1179″][vc_column_text]Shortest makeready times

  • Quick and easy replacement of the screen roller for a wide range of coating applications
  • Combined clamping system for time-saving coating blanket to coating plate changes and vice versa
  • Remote adjustment of the printing pressure between the impression and coating form cylinders
  • Automatic washup programs enable fast coating changes

Highest productivity

  • The coating unit with chamber blade system permits sophisticated spot and metallic coatings in consistently high quality as well as special applications with special coatings (e.g. pearly luster)

Maximum user-friendliness

  • All register settings can be made in a wide setting range from within Prinect Press Center XL 2
  • Automatic coating form cylinder positioning with pressing roll acts as a clamping aid and enables easy coating blanket and coating plate changes

[/vc_column_text][/vc_tta_section][vc_tta_section title=”8. DryStar dryer technology” tab_id=”1527587024327-c557947b-eb44″][vc_column_text]Highest productivity

  • The DryStar dryer systems with round-nozzle technology are optimally matched to the sheet travel and permit a high production speed and fast finishing
  • The close proximity to the substrate ensures outstanding drying results
  • The dryers are automatically adapted to the printing speed for maximum performance efficiency

Conventional drying for water-based varnishes:

  • DryStar Coating: IR/hot-air dryer for presses with a short delivery for less complicated coating applications
  • DryStar Combination: IR/hot-air dryer in combination with a slide-in circulating air unit for easily extended delivery for optimum and quick drying of thick substrates and challenging applications (e.g. blister packagings) in all production run lengths

UV drying:

  • DryStar UV: Professional entry-level solution for commercial, packaging, label and security printing
  • DryStar Combination UV: High-end drying and curing solution for the most challenging UV and conventional ink and coating applications in all production run lengths
  • DryStar LE (Low Energy) UV: Dryer technology for the shortest production times for web-to-print products and short runs of 4/4 or 5/5-color jobs with coating and spot colors as well as special effects on (natural) paper
  • DryStar LED: Diode technology with maximum energy efficiency and ozone-free production of web-to-print products and short runs with and without coating, including on special substrates
  • DryStar Advanced: Software option for automatic dryer settings and storage

[/vc_column_text][/vc_tta_section][vc_tta_section title=”9. Delivery” tab_id=”1527587075180-a7d11fda-0236″][vc_column_text]Shortest makeready times

  • The Preset Plus delivery fully automatically takes all substrate-dependent settings from the presetting data
  • Automatic positioning of all sheet guidance elements supports precise delivery with neatly aligned edges
  • Speed-compensated and profile-controlled air settings as a function of the substrate quality

Highest productivity

  • Dynamic sheet brakes decelerate each sheet individually and enable outstanding pile formation for a wide range of applications, even at the highest printing speeds
  • The presettable delivery air system with honeycomb grid and rear edge suction ensures optimal distribution of the air flows and precise delivery of different materials
  • Variable gripper opening supports precise pile formation as appropriate to the substrate thickness and speed
  • The lowerable non-stop system ensures uninterrupted production
  • The delivery extension in combination with DryStar Combination permits outstanding drying results, especially with thick substrates and high speeds
  • Markless, air-assisted sheet guidance using the patented Venturi channel for maximum production speeds combined with high print quality
  • Fully automatic and sensor-controlled dynamic sheet spacing control enables markless production thanks to continuously optimized sheet guidance

Maximum user-friendliness

  • Easy and intuitive comfort operation on the delivery control panel with touchscreen and jogwheel reduces the distances to be covered over the entire production run and results in an enormous time saving
  • CleanStar significantly reduces odors due to process air and dust in the delivery area and automatically cleans the gripper bars and sheet guide plate

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Heidelberg India Pvt. Ltd. is a 100 percent wholly owned subsidiary of Heidelberger Druckmaschinen AG (Heidelberg), Germany.